Common Coating Issues

Painted over corroded metal
​How does this occur?

  • Improper inspection of surface area before application.
  • Surface was not prepared for coating accurately.

Holidays; Improper coverage from contractor

What is a Holiday?

  • A discontinuity in coating, when a part of the surface remains uncoated.
  • An improper adhesion or bonding of the coating.
  • A defect such as an area of insufficient coating film thickness.

Why is this important?

It is essential to detect and study a holiday in the protective coating and take urgent corrective measures. Otherwise, the corrosion process can begin at the undetected holiday and irreversible damage can occur, causing in possible life-threatening and expensive failure.

Delamination of paint

This is the process of the coating separating from the substrate in either large or small sections or a flaking off of the coating.

Why does this happen?

  • Inadequate cleaning of the surface prior to painting.
  • Excessive moisture, either during the coating process or being exposed to it without proper cure time.

​Incomplete coating from contractor

Simply from contractors not finishing the job.

Undercutting

Undercutting refers to corrosion byproducts from the substrate building up under the coating and breaking the coating at edges or pinholes. Corrosion progresses under the coating (i.e.: rust, blistering, peeling).

Why does this occur?

  • Improper surface preparation
  • Smooth surface (no surface profile)
  • Coating incompatibility with the substrate surface.

Blushing

It is characterized by the development of a milky appearance and low gloss of the dried film. Paint will appear to be blotchy, milky, or cloudy.

Why does this occur?

  • It is most commonly caused by atmospheric moisture, solvent evaporation, and low temperature.
  • Basically causing moisture to build under the paint coat.

Chalking

This refers to the formation of a white, chalky powder on the surface of the paint film.

Why does this occur?

  • It often occurs as the paint weathers and the binder is slowly degraded by sunshine and moisture, releasing the binder’s hold on the pigment.

Blistering or Heat Damage

​Dome shaped ​projections or blisters in the dry paint film through local loss of adhesion from an underlying coating.

Why does this happen?

  • This is caused by painting in direct sunlight on a surface that is too warm. ​